Miniaturization

 

Miniaturization (Br.Eng.: Miniaturisation) is the trend to manufacture ever smaller mechanical, optical and electronic products and devices. Examples include miniaturization of mobile phones, computers and vehicle engine downsizing. In electronics, Moore's law, which was named after Intel co-founder Gordon Moore, predicted that the number of transistors on an integrated circuit for minimum component cost doubles every 18 months. This enables processors to be built in smaller sizes.
Gordon Moore described the development of miniaturization in 1975 during the International Electron Devices meeting, where he confirmed his earlier prediction that silicon integrated circuit would dominate electronics, underscoring that during the period such circuits were already high-performance devices and starting to become cheaper. This was made possible by a reliable manufacturing process, which involved the fabrication in a batch process. It employed photolithographic, mechanical, and chemical processing steps to create multiple transistors on a single wafer of silicon. The measure of this process was its yield, which is the ratio of working devices to those with defects and, given a satisfactory yield, a smaller transistor means that more can be on a single wafer, making each one cheaper to produce.
Miniaturization became a trend in the last fifty years and came to cover not just electronic but also mechanical devices. Today, electronic companies are producing silicon integrated circuits or chips with switching transistors that have feature size as small as 130 nanometers (nm) and development is also underway for chips that are merely few nanometers in size through the nanotechnology initiative. The focus is to make components smaller to increase the number that can be integrated into a single wafer and this required critical innovations, which include increasing wafer size, the development of sophisticated metal connections between the chip's circuits, and improvement in the polymers used for masks (photoresists) in the photolithography processes. These last two are the areas where miniaturization has moved into the nanometer range.
Miniaturization in electronics is advancing rapidly due to the comparative ease in miniaturizing electrons, which are its principal moving parts. The process for mechanical devices, on the other hand, is more complex due to the way the structural properties of its parts change as they shrink. It is said that the so-called Third Industrial Revolution is based on economically viable technologies that can shrink three-dimensional objects.